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Wire Feeding Machine
Our machine is
designed to allow for the injection of One to Six wires alternatively
or simultaneously. Assortment of these machines allows precise feeding
of Aluminium wires and cored wires from between 9 to 21mm wire
sequentially or simultaneously at speeds from 0 to 300 meter / min.
The Machine is made up of the following elements:
- Number of pinch rolls per strand: 3 Nos.
- Box with cylindrical gearing with inclined teeth.
- Funnel for the guidance of the wire.
- Automation electrical equipment.
- Heavy-duty time belts and time pulleys to avoid slip for Power transmission system.
Applications
Inject solid Aluminium wire and cored wire for
- For controlling the shape of inclusions.
- To improve fluidity and castability.
- To improve the cleanness and cold ductility for wire drawing.
- To control blowholes and improve machinability.
- Desulphurisation in steel casting.
Salient Features
Up to 6 strands can be used for cored as well as solid wire with following specification.
- For cored wire size up to 21 mm in diameter.
- For solid wire size up to 16 mm in diameter.
- Maximum speed of injection 300 M/min adjustable by variable A.C. / D.C Drive.
- Can be used to feed wires simultaneously or sequentially at set speed.
- Fully automatic with PLC Control.
We supply standard feeders as well as tailor-made units with all required accessories, such as:
- Telescopic Feeding Tubes (Including Water Cooled)
- Guide Pipes with Guiding Rolls.
The acquisition and control machines with the following technical
Characteristics:
- Operating temperature: 0
55 ºC
- Storage temperature: 50
85 ºC
- Humidity: 5 - 95 %, without condensation
- Acceptable shocks during operation: up to 30 G, for 11 seconds
- Vibrations peak to peak: 5 Hz - 2 Hz, 0.381 mm.
- Isolation tension: 1500 V, AC.
In order to avoid any incident during function, the machine is endowed with electric shutting off.
Control Unit
Auto-manual
selector switch for initial operation control potentiometer to control
speed of machine as per size and length of wire push buttons like
start, stop, inch, reverse, Emergency stop.
DOCUMENTATION PROVIDED BY SUPPLIER
- The following documentations will be accompanied with each supply.
- Technical Description & Characteristics.
- Functioning.
- Instruction manual
- Maintenance Instructions
- Assembly mounting drawing
- List of the spares parts require for one year function.
TECHNICAL CHARACTERISTICS
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Dimensions
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1 Strand
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2 Strand
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5 Strand
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6 Strand
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Length
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1000 mm
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1200 mm
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1600 mm
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1600 mm
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Width
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800 mm
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1000 mm
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1600 mm
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1800 mm
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Height
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1500 mm
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1500 mm
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1550 mm
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1900 mm
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Weight
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1200 Kgs.
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1800 Kgs.
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3100 Kgs.
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5200Kgs.
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Technical
Performances
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Driving Power
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10 H.P. AC
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25 H.P. AC
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50 H.P. AC
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50 KW D.C.
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Injection speed
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0 - 5 M/ Sec.
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0 - 5 M/ Sec.
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0 - 5 M/ Sec.
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0 - 5 M/ Sec.
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Number of wires
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ONE
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TWO
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FOUR
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SIX
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Tube (Wire) diameter
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9 - 13 mm
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9, 13, & 16 mm
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9, 13, 16 & 21mm
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9, 13, 16 & 21mm
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Diameter of the motive pulling
rolls
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220 mm
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220 mm
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220 mm
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220 mm
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Diameter of the motive pulling
rolls
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190 mm
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190 mm
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190 mm
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190 mm
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Electrical Supply
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Supply voltage for power
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550 /380 VAC 3 Phase ±10%
50 Hz -+ 3 % 3 phase
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Supply voltage for Control
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110/220 /25VAC through double
wound transformer 2.5 KVA
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Other
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25V DC
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Enclosure main
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Size -App.2000mm x 600 mm x 500 mm, free standing, Protection - IP 55 Paint-powder coating Weight app.500 kg. To 900 Kg.
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Dimensions of
adding material coil
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Inner Diameter
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500 mm to 600 mm.
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Outer Diameter
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800 mm to 1500 mm
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Width
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800 mm to 1050 mm
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Coil weight
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1200 Kg. to 2800 Kg
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